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Trunnion about to snap??


GT666

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Hi,

I was oiling the trunnions today after a drive and found that grease and oil were oozing out of unexpected locations above the trunnion as I pumped the oil in, right underneath the oil nipple and also either side. It looks like it's coming out of tiny cracks in the metal.

It's not the trunnion itself, it's the cast iron thing it connects with. Apart from the grease oozing out, I would have never noticed anything wrong with the part.

It looks serious and I'm worried it might go bang if I drive it home (a few miles).

Can anyone advise me on this?

Cheers

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I think what you're seeing is the oil coming out between the vertical link and the dust cover - remember it's not the trunnion that fails despite everyone (including me) referring to it as "trunnion failure". The trunnion is the brass bit, the vertical link is the casting - think of the vertical link as the bolt and the trunnion as the nut.

I suggest you get it home carefully, then dismantle, clean and inspect for peace of mind. The failure of the vertical link is often caused when water sits on top of the duct seal and gently corrodes the base of teh threaded part of the vertical link. Early signs will be small pits of corrosion, these allow the stress fracture to start and awy goes your wheel :-(

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2364 wrote:
Thanks Jason,

So that's not a fracture, it's a part line?


As Jason said,......the vertical link is threaded externally and the trunnion is threaded internally with vertical slots. The link screws into the trunnion and the rubber seal sits on top of the trunnion. When you OIL the trunnion then to excess goes up the slots and then out of the top.
Note we say OIL

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But in this case there are no happy cracks! Dry or not cracks in this case are unhappy.
                                                                            Cheers,
                                                                            Paul

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From your original post you are using oil as you should and thats forcing some very mucky looking grease out from the rubber seal which looks a bit perished.
All of which suggests poor or a lack of maintenance in the past, so for the sake of a couple of hours work and peace of mind order a couple of new trunnion kits, strip it all down and replace them.
However as someone else suggested it's the vertical link that snaps so carefully check for corrosion and pitting on and at the end of the thread whilst it's all in bits.
Any pitting in this area means replacing the vertical links, failures aren't as common as it appears so don't get paranoid about it, think of all the thousands of spits, heralds etc. that are driving around with no problems, but when they do fail it can be quite nasty - especially if you are driving the car hard and stupid to do that if you suspect a problem. (even more stupid to suggest thats the way to find out for sure (naughty)(naughty) )

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Gt6s wrote:


Visual inspection can not detect a vertical link about to fail.


Not sure I agree with that mate, I think it's better to say visual inspection cannot detect a vertical link not about to fail :-)

If I clean up a vertical link and it's got corrosion on it at the base of the threads then I'd be pretty sure that's "about to fail" and I would replace it. I agree that you can't be 100% sure that a vertical link won't fail even after you have cleaned it up and found that it looks fine. That said, it's not feasible to crack test everything before sticking it back on the car.

These are Triumphs after all and as we all know, they will occasionally bite you :-)

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Dicky_Blighter wrote:
failures aren't as common as it appears so don't get paranoid about it, think of all the thousands of spits, heralds etc. that are driving around with no problems, but when they do fail it can be quite nasty - especially if you are driving the car hard and stupid to do that if you suspect a problem. (even more stupid to suggest thats the way to find out for sure (naughty)(naughty) )


Dicky is quite right, failures are not all that common, allthough if you hear of one going you can be damn sure another two will fail within the space of a month or so ;)

However, as further reassurance, it would also appear that the majority of vertical link failures normally happen at slower maneuvering speeds, remarkably few fail at speed, which is a blessing in disguise I suppose.

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That's quite right, parking and going round tight roundabouts at slow speed seem to be the final straw for a weak vertical link. You seldom get away with zero body damage though so it's still not a fun experience!

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Due to the poor steering geometry on these cars, a common problem with layouts using forward facing steering arms, there is a lot of lateral loading on the uprights when using a large amount of lock as the wheels are effectively "toed in", trying to pull the lower parts of the uprights towards each other.
Try driving the car slowly on full lock, stopping with the wheels in that position and have a look at the amount of front tyre distortion . You'll see what I mean.
When driving at speed, unless you are sliding, only small amounts of lock are used, so less lateral loading on the uprights and that due to the cornering is shared by the uprights as the geometry is OK at small lock.
The wider or grippier the front tyres the greater the loading on the uprights at larger locks.

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